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View Full Version : How much power do you want from your 60mm Alfa fan?


roccobro
11-03-2005, 08:11 PM
The Alfa EDF's have become the "new wattage" in that they are bringing in alot of new EDF fliers with their simple, fun to fly depron planes. And like the Wattage F-86 and Mig the Alfa can be hopped up with a variety of motor and battery combinations. The TP PL's are poplular and the Himax 2025-5300 on 3s is the most common setup with a respectable output.

Although the plane is "just foam" and the fan unit isn't "perfect", I have undertaken the chance to try alot of different motors in the Alfa fan unit. There are other brand fan combos that might fit an Alfa power junkies bill, but I wish to keep this motor power upgrade testing "stock" in that the new Alfa owner won't be ditching the expensive fan unit out of a kit that only comes only in a fan/plane combo.

A motors ability to spin at an rpm under a given load is a function of its torque ability. Generally, the larger the motor can diam, the greater its ability to create torque than from another motor of the same length or weight. A lower Kv motor puts it's torque band in a lower rpm, and with light weight lipos bursting from the market, adding another cell to up a low Kv motor to EDF use is easy and economical. High V/ Low A setup are also fun in that a proper motor battery combo coupled together make for a powerful setup, that sometimes has a weight loss and lower cost benefit from the smaller capacity batteries and lower (lighter) rated ESC's needed.

The alfa fan is designed for a speed 300 motor, but has room in the motor tube to be machined open for a larger Mega 16/x/x series motor to fit. The 16/7/x series is a great compact powerhouse, and actually weighs less than the Himax 2025 motors. You can buy a premachined Alfa fan housing and a reamed rotor adapter from www.Euromodels.com.au (http://www.Euromodels.com.au). All my New Mega motors over the years have come from Randy at www.dynamoelectrics.com (http://www.dynamoelectrics.com) and these two tested here were no different. Both shops offer excellent service, and in Randy's case, shipping is really fast. :) Although HobbyLobby is the sole US importer of Alfa stuff, you CANNOT order spare fan parts unless it's special order with a 6-8 week wait for delivery! :eek: The good news for a new EDF nut with his Alfa bird can take his fan unit and open up the fan motor tube themselves, and drill out the "adapter" to fit the Mega's 3.2mm shaft.

Another Mod that can be done to increase the serviceablility of the fan unit, and aid in fan balance is to drill and tap the rotor adapter for two 2.5mm setscrews. This eliminates "glueing" the loose fit rotor button on the motor shaft, that usually leads to an out of balance rotor. Tower Hobbies has tap sets for a great price, and they can be used to drill and tap the adapter in less than 5 minutes. 2.5mm setscrews can be bought from RTLfastners.com or from any GWS shop that sells replacement EDF-55/64 impeller adapter setsrcews.
http://static.rcgroups.com/gallery/data/500/19897MVC-847F-med.JPG

Enough background, here is a screen shot of data for where I am at in my "testing". I hope to complete it to my satisfaction this week. Tomorrow should be dedicated to the 16/7/3, and then back to the Himax 4200 with a proper inlet lip. WOW, what a difference an inlet lip makes on this fan. In the process of my testing, I have found a "need" to try out some hacker motors since Philpops and Zimmerman have upped the Alfa anty in this (http://www.rcgroups.com/forums/showthread.php?t=435017) thread. ;)

Just to be clear, this is all static testing. While EDF *generally* don't unload in the air under regular flight, ones fan/motor combo might make different thrust readings based on many things. Inlet and outlet in my testing shows a BIG difference, and a podded installation as I am testing will have different "thrust" readings than from a unit inside a fuse. One key thing to watch is the RPM. And EDF's ability to make power (thrust or efflux) is dependant on it's rotor rpm. There are other factors that can affect "thrust" but anmost every install will be different. Again, RPM is an important reading in measuring an EDF units performance.

If you see any flaws in my data or post, please help us all out and provide the correct information. I am not perfect, and won't stake my life on my equipment. :) They are just the average brands of average tools other modellors have and use.

Justin

http://static.rcgroups.com/gallery/data/500/19897Alfa_fan_test2-med.jpg

Thanks goes to Watt_The?! for this chart.

http://static.rcgroups.com/gallery/data/500/19897forroccobro.jpg

watt_the?!
11-04-2005, 07:51 AM
dont forget the almost unbeatable 2025-5300..my pet match for this fan...

51000rpm 515g thrust static at 19A and 10V.

edit..oh i see yove got it there...only a motor that will fit at over 5300 will give more thrust..and they are scarce..the 6800 could be a candidate but at over 60k amps are well over 30...

roccobro
11-04-2005, 08:24 AM
I didn't get to test the 5300, just the 4200 so far. Your readings are roughly what others have got. I've seen as high as 23A and low as 17A with supposed same equipment. 51K has been the reported rpm for it, and the 4200 beats that with slightly less watts, and the possibility to use smaller batteries (TP PL 1320's vs 2100's).

The beauty of the Mega's is that is saves alot of weight opver the Himax (18 grams), gives up nothing in rpm, has a higher current rating (30A for the /3) and has a larger motor diam (good for torque/efficiency).

I'm posting an updated the chart to show the latest numbers tested. Any "requests" out there?

I do have some local flyers coming over to try out some of the setups. I can't afford a depron Alfa bird just yet ($160!), but want to see some HUGE smiles! :p

Justin
http://static.rcgroups.com/gallery/data/500/19897Alfa_fan_test_3-1.jpg

watt_the?!
11-04-2005, 11:06 AM
man you have been busy havent you?

i still cant see anything beating the 2025-5300 here...

would be interested in seeing 4s on the 5300...

NCC-1701
11-04-2005, 08:05 PM
Justin,

Thanks for posting your test results here on WattFlyer as well as RCG. Hopefully you won't be harrassed by that troll over here.


Rob

watt_the?!
11-04-2005, 08:16 PM
whos been trolling? this stuff is golden!

what i REALLY like about it is that all the tests line up perfectly with the predictions...

watt_the?!
11-04-2005, 08:23 PM
justin, at some point you will see the lower kv motor and the higher kv motor hit the same amps and same rpm, from that point on the power is derived from the current and the voltage. power, being related to current squared is also related to power loss, which is the same squared relationship. this has many thinking that high v, low i is the solution... it isnt. the critical factor is that an optimised motor/battery setup is the key to minimising the power losses. practically though this is harder as you can only select from what is commercially available.

i wouldnt even bother with the hacker, as 50-60k in this fan is screaming.

the best way to find out the limits would be for someone to do the prediction for max rpm before stall and leave it at that.... why arent people happy with ROG and 500g thrust?

watt_the?!
11-04-2005, 08:32 PM
The beauty of the Mega's is that is saves alot of weight opver the Himax (18 grams), gives up nothing in rpm, has a higher current rating (30A for the /3) and has a larger motor diam (good for torque/efficiency).

:p

Justin


justin,, love what you are doing here mate.

just to have a critique at the last column in your spreadsheet, what you need to do here is take a nominal value of the aircraft weight, i.e. 400g, then add the weight of the smallest pack you can find at 10C for the required amps and assume a 35A ESC (just leave that in the 400g weight), then add the motor weight and number of cells etc...

THEN to the thrust/gram calc and display it as both an absolute (as youve done) and select one setup as the reference and display the difference in % between that and other setups.

then you'll see that the apparent gains are still marginal around all these motors. i must admit that the himax 4200 seems like a real powerhouse considering that it is rated for 3s and 15A.

as ive always tried to state, as you know, i try to spec for off the shelf setups that are easy...i.e. 3s only, 3s ESCs and good flight times..i.e. 8-12 minutes.

i can see that others want to rip wings off... thats fine, but $ many dont have.

what would be a very cool experiment would be to see how cheap a setup could be.

Tim.

NCC-1701
11-04-2005, 09:05 PM
The troll is on RCG. He goes by rcguy01 and has had several shill accounts in the past as well. He has been banned from RCG several times for trolling. Maybe I should have worded my post a little bit differently.

Rob

roccobro
11-04-2005, 10:17 PM
Watt- I do think the AUW/Grams thrust would be a great idea. I have a flier that will test out the 4200 on 4s for me this weekend in his battle scarred Huck. The only 2 datas that I wish I could have included would be the test done on the current popular cells- TP 2100 PL or some new flightPower Evolutions, and a comparison of rpms in my stand vs. in the plane. A couple setups spun 53K and did not hit the 500g mark on my scale. Obviouly descrepencies exist between teh two. Sadly, hobby funds are depleted for a while now. :o

I know a few somebodies out there just had to know what it took to get 700G+ thrust from the Alfa fan. Most just cram a Vasa in their birds for that power. This was the answers to those speed junkies. :p

But your right, there is a balance that needs to be maintained for the best performance. I see sub 20A 4s setups filling that void like the 16/7/4 on 4s and 4200 on 4s1320 example I detailed above.

Rob- Thanks for the support here and there. I just want to help and I guess that isn't enough for some. :(

Justin

Paul THE Jet Man !
11-09-2005, 12:53 PM
I should have my Alfa 60 mk2 in my F-86 (un built) running on the Hindmax 2025 4200 on 5s 1200 20 C li-pos soon will post video and results when i have the time to do so.

I look forward to hearing it scream.

roccobro
11-09-2005, 10:14 PM
Sound good Paul. Be sure to glue the battery tray on the underside of the tabs. This gives you more depth for batts. Some are telling me you cannot fit the 4s1p 12c PQ packs I fan tested with. :confused: I know something minor like that won't stop YOU though! :p

We got the 4200 on 4s up to 87mph in the test Huck. 5s 4200 or the "big dog" 40 amp mega is next. :D

Justin

Paul THE Jet Man !
11-10-2005, 02:41 AM
Sound good Paul. Be sure to glue the battery tray on the underside of the tabs. This gives you more depth for batts. Some are telling me you cannot fit the 4s1p 12c PQ packs I fan tested with. :confused: I know something minor like that won't stop YOU though! :p

We got the 4200 on 4s up to 87mph in the test Huck. 5s 4200 or the "big dog" 40 amp mega is next. :D

Justin
:D


AHHHHH :p yes a little batteries tray is hardly going to make me give up LOL.

Well if the 5s 1200's 20C li-pos don’t fit due to the canopy being to low im not exactly going to leave the li-pos out now am i ;) the canopy is going to get MODed as we like to call it.

It will all fit and its going to fly at 100 mph if it likes it or not. :D

roccobro
11-10-2005, 02:57 AM
LOL! Thats the spirit! :p

Justin